I decided to add some draft walls to the X-Mid nest to make it a little more comfortable in the Spring & Autumn here in Scotland.
The fabric used was a
15D Nylon from AE & due to the panel size I had to buy 3m but it was quite cheap anyway, <£10, turned out better quality than anticipated for the price & only 26g/ m2. Final product increased the weight by 48g.
The next issue was tailoring, I reckoned any hope in getting a fairly tidy job was to be able to erect the nest so that the panels could be pinned to the taught mesh fabric. I tried sand bags to hold the bath tub down but eventually cut some 18mm ply to the shape of the ends (a 16 deg cut seems to have worked OK) & long lengths for down the flanks. Taping adjustable guys lines to the floor also helped pull everything taught; I’m glad I took some time sorting out an efficient means of erecting the nest given I probably had the nest up & down at least a dozen times.
1. After cutting the basic panels, 600 * 410 ends & 2100 * 370 flanks, I rolled the top & bottom edges over 10mm; I used a PVA glue stick instead of sewing (I'd ran out of fabric glue, but it worked fine). Then sewed the end panels in place to the bath tub top seam.
2. Erected the nest & pinned the top seam of the end panels in place, downed then stitched top seam.
3. Erected the nest, cut end panel corners (cat curves), rolled under & pinned in place, downed & stitched corner seams. Also Stitched one of the side panels to the bath tub top seam.
4. Erected the nest, pinned the top seam of the side panel & along zip line, downed & stitched the zipper (close to both edges of zipper tape).
5. Erected the nest, re-adjust side panel pinning, downed then stitched top seam.
I originally was going to have the side panels in two pieces, so the top edge was level, but after looking at the side panel pinned in place, I decided that the increase in work wouldn’t provide any additional benefits so went with a continuous piece.
6. Erected the nest, cut side panel corners, rolled under & pinned in place, downed & corner seams stitched.
7. Cut the face fabric along centre line of zipper, rolled under the edges & stitched down.
8. Steps 4 to 8 repeated for the opposite side.